Complete overview of our investment casting (lost-wax) production process.
Our wax injection facility produces precise wax patterns using aluminum tooling. We use semi-automatic wax injection machines with temperature and pressure control to ensure dimensional consistency. Pattern assembly (tree building) is performed by skilled operators following standardized procedures.
The ceramic shell is built by alternating dipping in ceramic slurry and stuccoing with refractory sand. We apply 6-8 layers to create a shell strong enough to withstand metal pouring. Controlled drying between layers is critical for shell integrity.
After dewaxing in our autoclave, shells are preheated to 1000-1100°C and filled with molten alloy. We use induction furnaces with argon protection for reactive alloys. Post-casting operations include knockout, cut-off, grinding, and heat treatment.
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